Boss Laser HP3655 CO2 Laser
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Boss Laser HP3655 CO2 Laser

Boss Laser • Model: Boss 1630 (100W)

100W CO2 Laser cutter with a 16" x 30" cutting bed, LightBurn software integration, and honeycomb bed.

Safety Rules & Guidelines

DO'S
No specific Do's listed.
DON'TS & WARNINGS
DON'T danger
Do NOT Use Banned Materials
DON'T info
DO NOT LEAVE THE LASER CUTTER WHILE ITS RUNNING
DON'T info
DO THOU SHALT NOT LEAVE THE LASER CUTTER WHILE ITS RUNNING
DON'T info
DO NOT LEAVE A MESS IN THE LASER LAB

Public Reference Tables

Approved and Forbidden Laser Materials
Materials to use and not use in the CO2 Laser
Material Approved Details Status
Solid Wood Approved Avoid Oily Wood as it can catch fire Verified
Plywood: Approved Interior or “hobby” grades work best. The glue in exterior plywood is tough to cut, and tends to leave ragged charred edges. Avoid aircraft-grade plywood, the fire resistant glues doesn’t cut well. Verified
MDF and LDF: Approved MDF may char when cut. Verified
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Boss Laser Material Recommended Settings
Recommended Speed (mms), Power (%), and Air Assist settings for 100W CO2 Laser.
Material Thickness Unit Operation Speed (mms) Power (%) Air Assist Status
Mirror (masked) Engrave 325 15 On Verified
Acrylic Engrave 350 15 On Verified
Anodized Aluminum Engrave 325 15 On Verified
Solid Wood Engrave 350 20 On Verified
Birch Plywood Engrave 350 20 On Verified
Cardboard Engrave 350 15 On Verified
Ceramic Engrave 350 25 On Verified
Glass Engrave 325 20 On Verified
Granite Engrave 275 18 On Verified
Leather Engrave 350 15 On Verified
Powder Coated Metal Engrave 325 15 On Verified
Foam 1/4 Inch Cut 25 40 On Verified
Rubber Engrave 350 15 On Verified
Acrylic 1/4 Inch Cut 20 65 On Verified
Solid Wood 1/4 Inch Cut 20 65 On Verified
Birch Plywood 1/4 Inch Cut 15 70 On Verified
Cardboard 1/4 Inch Cut 15 50 On Verified
Leather 1/8 Inch Cut 15 70 On Verified
Paper .01 Inch Cut 20 15 On Verified
Rubber 1/8 Inch Cut 15 70 On Verified
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Processes & Operations

Boss Laser General Use
1 Steps
General operations for using the Boss C02 Laser
Open Guide Page
Process Steps:
1
Turn On the laser

Turn the key to Turn on the Laser and press the Red emergency stop laser.


Step 1 Image
Detailed Step Operations:
Machine Startup

Let the Machine boot up. You might see an image of the previous user's project pop up on the display screen.


Sub-Step Photo
Turn on Chiller and Exhaust Fan

Behind the laser there is a surge protector that powers the chiller and exhaust fan. Turn this on.

Lightburn Walk Through
3 Steps
Common processes in Lightburn for using the Boss laser
Open Guide Page
Process Steps:
1
Lightburn General Interface

Lightburn is a user friendly vector file editor. It does a good job creating images and controls the laser settings required to engrave or cut designs.

Step 1 Image
2
Tool Layers and Sending Files

Processes in Lightburn are grouped into layers. All layers will receive the same settings. You can move different items to specific layers by selecting paths and then selecting a specific layer. The color will change to match the selected layer

Step 2 Image
Detailed Step Operations:
Speed and power settings

In the Cuts/Layers tab each layer has the option to be:

  1. Line: A line will trace the outside of a given tool path, this is used for outlines and cutting through material
  2. Fill: Fill is typically uused for engraving and will fill a shape
  3. Offset Fill: is not often used

Power settings can be specified by for each layer in the lower section of the box. Speed and power need to be adjusted depending on your material and weather you are cutting or engraving We have a speed and power table available.

Sub-Step Photo
Path details

Fill settings can be changed when you double click on the layer. Fill direction and lines per inch can be modified to make fill processe more or less dense.

Sub-Step Photo
3
Sending projects to the laser

To send a completed project to the laser:

  1. Make sure the Bosslaser HP3655 is selected
  2. Select the Send button
  3. Send will send your file to the laser, it should beep and the LCD should show your project
  4. DO NOT PRESS:
  5. Start
  6. Frame
  7. These will direct the laser to fire which is unsafe if you are not watching the alser.
Step 3 Image
Shop Checklists
Boss Laser Every Job Checklist
Perform these steps every single time before pressing START on a laser job.